![Polt Designs](/img/default-banner.jpg)
- Видео 17
- Просмотров 33 753
Polt Designs
США
Добавлен 21 ноя 2006
Collection of content focused on design/fabrication for my personal automotive hobbies. Cars, Bikes, Etc.
Making Custom GTR Carbonfiber Rear Spats
A process video of me making some carbonfiber rear spats for my GTR.
0:00-0:42 - Introduction
0:43-12:53 - Laying Down Carbonfiber
12:54-13:56 - Carbonfiber Overview
13:57-18:54 - Peel Ply
18:55-23:53 - Flow Mesh
23:54-26:22 - Peel Ply and Flow Mesh Overview
26:23-28:48 - Vacuum Bagging
28:49-29:51 - Infusion
29:52-30:26 - Infusion Overview
30:27-33:07 - Demolding and Reveal
0:00-0:42 - Introduction
0:43-12:53 - Laying Down Carbonfiber
12:54-13:56 - Carbonfiber Overview
13:57-18:54 - Peel Ply
18:55-23:53 - Flow Mesh
23:54-26:22 - Peel Ply and Flow Mesh Overview
26:23-28:48 - Vacuum Bagging
28:49-29:51 - Infusion
29:52-30:26 - Infusion Overview
30:27-33:07 - Demolding and Reveal
Просмотров: 347
Видео
Making A Carbonfiber Chain Guard
Просмотров 30914 дней назад
This is more of a working session/timelapse than an in depth breakdown/tutorial. With my other videos the information is all the same, just a different part. 0:00-7:25 - Introduction 7:26-21:45 - Layup CF Process 21:46-26:10 - Brief Breakdown Of The Layup 26:11-29:58 - Final CF Additions 29:59-31:06 - CF Layup Conclusion 31:07-36:49 - Peel Ply 36:50-41:52 - Flow Mesh 41:53-52:25 - Vacuum Baggin...
Making a Carbonfiber Heatshield - Layup and Infusion
Просмотров 49414 дней назад
Another long video but on the semi final stage of the project. The Layup, Bagging, and Infusion process. Followed by modeling a template to be used for trimming the excess. 0:00-1:28 - Waxing The Mold 1:29-2:19 - Weighing The Mold 2:20-3:08 - Masking Off The Flanges 3:09-14:00 - Laying Down The Carbonfiber 14:01-18:57 - Adding The Peel Ply 18:58-23:04 - Adding The Flow Mesh 23:05-34:32 - Vacuum...
How to make a 3D Printed Mold for a Carbonfiber Heatshield
Просмотров 48914 дней назад
Just like my other video, here is my process for making a 3d printed mold air tight and ready for infusion.
How to create a flange for a 3d printed mold
Просмотров 40721 день назад
A breakdown video of how I would create a flange for this Engine Cover.
How To Take Scan data and make it 3d Print Ready
Просмотров 2,2 тыс.21 день назад
Here is a breakdown tutorial on my process to retopo 3d scan data. I use this method for all my projects. Usually I focus on key mounting areas and then design my own parts, but for this one its a full on duplicate going from scan data to fresh retopo data. 0:00-2:33 - Intro 2:34-5:40 - Introduction To Modeling 5:41-7:34 - Intro To Retopo Tools 7:35-38:20 - Retopoing The Engine Cover 38:21-46:3...
What to buy for a Carbon Fiber Infusion Setup
Просмотров 75528 дней назад
These are items I have/use for my workflow. I am a hobbiest and learning as I go. So everything I say is opinion based from my personal experience and thats about it. I try to help others but I can also be inaccurate and wrong. With that said, details below of the items I personally purchased and use. - 3D Printers - Bambu Lab P1S - I use standard 0.4 Nozzle - 3D Filament - PETG from Aliexpress...
Make A Carbonfiber Fender from a 3D Printed Mold
Просмотров 4,7 тыс.Месяц назад
Here is my whole workflow/process on taking my 3d printed mold and laying down the cf with all other elements. Vacuum bagging and infusing. Start to Finish. I am no pro and learning as I go, but so far this process has been working for me with results I am happy with. Chapters: 0:00-0:49 - Intro 0:50-6:28 - Laying Down First Layer 6:29-10:03 - Cutting and Added Second Layer 10:04-12:19 - Adding...
How to make a Carbon Fiber Heatshield. Step 1 Scan and Design
Просмотров 845Месяц назад
I am making a heatshield for my Harley Davidon due to me burning my shoes on the exhaust and figured I would record a how to video of the process. This is the first step of me scanning the exhaust area and designing the prototype. Scanner - Einstar Software - 3D Studio Max
Making a 3D Printed mold for Carbon Fiber Infusion Process
Просмотров 12 тыс.Месяц назад
Making a 3D Printed mold for Carbon Fiber Infusion Process
How 3d print mold working for prepreg carbon or infusion vacuum?
Have you tried fusion360? They have the ability to import and convert to a useable model with very little user interaction. As long as your 3d scanner is decently accurate, you can import and export a mesh with the accuracy of your scan. If you want to upload the scan data, I can attempt it and see how it turns out.
Hi, the video is very explanatory, I will try to learn the method to apply it to some mold.
Nice Bambu P1S you got there 😄
Can I have the file?
Does the spray adhesive leave white speckles on the surface
@@oh5148 sadly it does 😂 not as bad as 77 but still some. Once cleared its not visible tho
Great work, i´m learning about this process, and 3d printer mould. thanks for your videos
Nice work mate. What’s the vac gauge you are using? I need to pick one up myself, thanks!
fuck the carbon. i wanna meet the good doggos
ahahahaha, yes the Doggos are part of my workshop hahahahhahaa
Dio you use regular epoxy or special heat resistant for your part? Same question for the clear coat? Thanks
Do I normally just use regulard epoxy. This is a first time I am making a heatshield so will test and see how it fails. I plan on putting heat tape on the backside but not sure how much it will help or not help. Only one way to find out! :)
Why not printing a counter mold just for placing the layers of carbon with some spray ?, I little spray the carbon layer , so the wave will not move alone, and you can cut it more easily
Another great vid! If you’re looking for content ideas, I’d love to see some of your other parts you’ve made
🔥🔥🔥 thought ur other vids had all the info I needed but I still learned a lot of new info with this one
Have you tried using a body filler then sanding before you resin coat it?
@@webreakforsquirrel4201 so I actually do use the putty or filler if I have dramatic gaps or serious issues with prints. But if its to use it for removing layer lines than nah because by the time I add my primer layer all the lines are gone. They actually are gone after about 2nd stage of resin for me.
I don't know what I love more, the final part or that R35 on your garage... Great content man, keep going!
Really enjoying your content dude. Keep it up
Good job! Do you sell it ? I would like to buy.
Great work, love your parts from the fb pages. Have you tried using uv printing resin for the coating process? I tried on some parts but not on infusion molds. Might make it a bit faster of a process
@@rekynw3869 i have not. I dont have any either so dont really wanna start buying more things to test with knowing this works lol. I tried using vinyl ester resin last week and ruined my part/mold 🤣
@@poltdesigns great to know about the vinyl:)) I have some uv resin on hand from the printers so might give it a try to see if it seals the parts well enough. Keep up the good work
Would a kitchen oven from Amazon work well as a shop oven, or is it better to DIY an oven for use? I'm only building for myself with carbon fiber in two categories: ultralight hiking gear and electric longboard gear. I'm in the process of building a carbon trailer to be pulled by my electric longboard. Any help would be greatly appreciated.
I think a kitchen oven would work just fine. Its all about curing the resin. You can also just cure it at room temperature it will just take longer. Hope this helps.
should look up instant remesher it'll take out a LOT of this leg work for ya
can i get the 3d model for tutorial
Thanks for the great video but seems like this is waaaay to time consuming. Nowadays with all this AI this should be done with a click of a button inside the scanning software.
@@DanielSchweinert im sure its coming soon! I know the einstar software has something already but my concern is proper mesh flow as well as having edges be accurate which sometimes the scan doesn’t pick up correctly due to budget scanner. This def is an annoying process 🤣
@@poltdesigns Yes for sure if you have to do 20-30 scans a day this is no fun at all. When I see what is already possible with AI (behind closed doors) this should be just a matter of time until we see parametric scanning in the public.
@@DanielSchweinert omg, I would never want to deal with optimizing that many scans lol. I just do a few models here and there, actually most times I make my own designs for my cars so I dont ever retopo, but since my buddy wants to recreat the exact same engine cover in CF he asked if I can do this for him. Def not going to do this again for a while 🤣
nice ! best part of the vid is 32:00 to 36:00 , shows how a typical error is fixed
Try Rhino 8 Wrapping tools
@@jorbedo but this would make the model a nurbs model not poly, correct?
@@poltdesigns yes, but you can convert to quads-mesh
The wizard doing his magic. Loved the video. Explains everything very simplistically without throwing 500 different modifiers to use.
You use alot of the same stuff I do. Nice!
I watched all your videos Aj! Will always give credit where credits due and your content has really helped me get started with this workflow. Only thing I think I dont do like you do, is I actually use the USComposites thin resin for infusion lol. Seems to work great thus far 🤣
@@poltdesigns I’ve actually used it for smaller infusions in the past so you’re not wrong there. But since we have a specific infusion epoxy for large parts I just use it across the board for infusions.
Yes, I am interested, I’m letting you know 😂 haha awesome stuff!
nice one guy!
Working with resin and sanding inside, you really should wear a mask
Congrats! The part looks great. If i got this back from a professional i'd be happy with it.
never seen this before, really cool video
I have a tip that will make your life 10x better. Use freeze spray before removing the gummy tape. It will leave no residue and the tape will come off in one clean piece. Thank me after you try it out. :)
@@scurtudarius2051 oo!! I need to google this stuff. I did try remove gumtape after freezer one time and it sucked even more than warm lol
@@poltdesigns trust me, i ve been in the carbon industry half of my life. I dont leave it for anything. I use kalte spray from weicon. Idk if you can find it in the us but it s available in europe
@@scurtudarius2051 Thank you!! I just ordered a can. Not the one you use but another freezer spray thats also labeled as "Mould Release". Looking forward to trying!!! Appreciate the advice! <3
@@poltdesigns no worries. 👌 you should also move towards prepreg. Much easier and cleaner to use.
I would instinctually reach for a heat gun to relax the adhesive… I wouldn’t have guessed that freezing would work as well.
Yessss 🔥
Fantastic result! 👍
I watched trying to figure out how your fender was going to inflate ( I was thinking boat fender)
hey man! awesome vid. Been following this as a tutorial to figure out what to purchase to get my own vacuum infusion setup going. Would you be able to put up some links to the materials you used? Mainly the digital vacuum gauge, and the actual vacuum and hoses/connectors. I was able to find the resin and stuff on US Composites. Thanks!
Which polishing compound and polishing wheel di you use for polishing? Nice job!
@@arogelj i use sonax cutmax with medium wool pad
Very thorough video showing your workflow! Thanks for sharing/
Look like a face droid star wars😅
Awesome job! Great tips also.
Your part looks great! Did you clear coat the part before you showed the final, polished part?
@@hunterjames5819 yeap. 2 sessions of clear. First one was a base to level out. Second was final shell with wetsand.
@@poltdesigns Does the 3d spray adhesive leave any sort of residue on the surface? I can't see if it leaves small marks on video
@@hunterjames5819 so the 71 is a lot more friendly than 77 but def does leave something if abused. I try to be super minimal with it but sadly its still there. Wetsanding the cf layer does help remove most of it but once cleared its really hard to see.
@@poltdesigns OK thank you! I currently use super 77 but I would like to try something different.
@@hunterjames5819 ya 71 is made for composite and a lot more forgiving. 77 is just too sticky for my liking and the nozzle doesnt mist like the 71 does.
one option to smooth it out that may be worth trying is acetone smoothing. Basically exposing the plastic to acetone vapors and it reacts with the plastic to create a very smooth surface
@@mike230224 sadly doesnt work with petg. But I am also not worried about the smoothing as i am about the mold being air tight which is why coating with resin is so critical. Otherwise air gets thru the filament during infusion.
You're doing wheelies on a harley 😂 Legend.
@@BikerBenFromMars lol 😂😂😂. Normal riding this wouldn’t be an issue lol
Awesome, but where is the monkey. Also saw the prep video, great stuff
@@tomyocom5886 the actual bike? I posted some stills of fitment test on my ig page, @perfzilla. Thats where I post most of the bts stuff since I am not really a youtube poster lol.
@@poltdesigns Fabbing parts for Honda , you definitely should be a tuber!!!
@@tomyocom5886 Ohh I dont sell them or anything. I just make 1 off parts for my toys lol
That was an interesting video, thank you. Two things I'd do different are, 1, cut the mixing stick flat to be able to get into the corners of the cup (round doesn't "scrape" the resin from the corners} and 2, use gloves all the time because no matter how clean your hands are they still have body oil on then and it could affect the paint/primer you put down (unless you use wax and grease remover before priming/painting). Thank you again for your time and video.
Hey Andy! Mixing stick makes total sense thank you. As far as the gloves, I 100% put them on once I am ready to paint/primer. I normally work bare hands but once I am ready to apply something that needs a clean surface I throw some gloves on and then Clean/Paint. I learned the hard way how important this is lol.
It was a shame you didn’t show the finished products, like you had on your cover photo. Looking forward to seeing them created.
@@stevesloan6775 im actually making the part tonight! Just needed a better cover image than just a mold lol
17:20 "Can I pet them dogs" 😭
@@zenginellc hahahaha. Yeah doggies always welcome in my garage 😂. Only time I lock them out is when toxic fumes. Otherwise its all theirs lol
Try uv resin thats used in 3d printers, you can add multiple layers quickly just curing with uv lamp between coats😉
I use epoxy gelcoat to fill in the layer lines. Prefect to get a smooth mirror like finish.
Can you share the brand/name you use? Would love to look into this as well. I am by no means doing it the "right" way, just a way thats been finally not leaving me pissed with infusion lol
@@poltdesigns i use R&G. It's a german company i believe. And most of their epoxy products are aviation approved. I'm not saying u are doing it wrong. I just like the gel coat a bit more cause it's a little thicker like sirup.
@@TheTechnoaddict 100% agree. I might have to try a mold with your method. I do have Gelcoat laying around but its not epoxy lol.
@@poltdesigns don't know if it matters. Only used epoxy so far.
Looks nice. If you were to use a gel coat or tooling resin instead of the one you used, would you be able to get away without using the primer?
I honestly do not know. I tried to uuse tooling gelcoat on a test part and wasn't confident to use it on a real part. The primer is also very very easy to sand which is why I use it. And I have a gun for it so its easy to apply even as well as clean the gun after.